Solving production tasks and problems in all technological areas

Prices are inclusive of

Hardware
Software
Installation

Hot End and Molds

6 850 000 ₹

per line

Machine operating parameters monitoring and history: gobs sheared, gobs loaded, gobs rejected – in pieces and tons.

Losses calculation from planned and unplanned stops, in minutes, pieces, tons, %.

History of job changes, including job change time T1 and ramp-up time T2.

Notifications about target events according to individually configurable conditions (scenarios).

History of production performance: by article, by job number, by line, by all lines at the furnace, by all furnaces at the plant, by all plants in the group and so on.

Data export: Excel, REST API.

Gob weight monitoring.

Machine speed and CR (cavity rate) monitoring and history linked to the article produced and job number.

History of molds usage, by mold number — in minutes and gobs loaded.

History of mold changed, by numbers, including the cause of changing.

History of mold repairs.

Packaging, Warehouse, Pallets

Pallets

Detailed by sections and machines history of downtime and causes, such as:

1. Shears problem from 1 minute;
2. No gobs loaded from 1 minute;
3. Rejects (Blow-offs) more than 95% in a time period more than 1 minute.

2 400 000 ₹

per line

Number of packed product – in pcs/tns.

Glass forming — Machines

Monitoring of pallets height.

Monitoring of labeled status of a pallet (yes or no).

Verification of pallet actual status by cameras and AI (artificial intelligence).

Loading/delivery scheduling by pallets.

Data export: Excel, REST API.

Notifications about target events according to individually configurable conditions (scenarios).

Pallet identification and accounting system, by status: assembled, packed, blocked, rejected, resorted, stocked, shipped to the forwarder.

Quality control, Inspection machines, Defects

Batch house

Batch house

Cold End

1 550 000 ₹

per furnace

Objective consumption of raw materials accounting by components.

2 850 000 ₹

Consumption of raw materials per each batch of charge history.

per line

Monitoring compliance with the recipe during the preparation of the batch. Recipe Change Notifications.

History of rejects by inspection machines — by defect type, by mold number.

Batch/Cullet History.

Soda ash per one ton of silica sand history.

Hot End — Cold End connection.

Data export: Excel, REST API.

History of the staff reaction time after notification sent.

Melting — Furnace

Notifications about target events according to individually configurable conditions (scenarios).

Furnace

2 850 000 ₹

per furnace

Number of batches per shift/day accounting.

Glass level control, notifications.

Good practice history when eliminating problems and defects.

Bushing height control.

Specific energy consumption per one melted ton.

Furnace utilization ratio.

Notifications about target events according to individually configurable conditions (scenarios).

Batch loss upon melting, %.

Amount of glass melted from pure batch.

Cooling fans control.

Data export: Excel, REST API.

Data export: Excel, REST API.

Notifications about target events according to individually configurable conditions (scenarios).

History of rejects made by laboratory — by defect type, by mold number.

Monitoring of furnaces and feeders temperatures by zones. Notifications in case of deviation from the set values.

Not a public offer

History of the article actual weight linked to the molds.